PVC: SPC/WPC/LV Floor Introduction of Slotted Line
Calculation of output:
Annual output per shift is about 1 million square meters
（60*0.18*60*8*0.8*300*0.8=995，328）。
(60 * 0.18 * 60 * 8 * 0.8 * 300 * 0.8 = 995, 328). The annual output of double shifts can be about 2 million square meters.
Maximum daily output (3 shifts) is about 10,000 square meters.
I. Supporting Facilities
1. Vacuum requirements: According to the design of the whole line, a total of 24 chuck openings with a diameter of 110 mm. It is suggested that the wind speed should be 30 meters per second.
2. Blade tools, using diamond blade tools, to ensure uniform distribution of cutting force.
3. Working voltage is 380 volts and 50 Hertz.
4. Control voltage is 220 V, 50 Hertz, 24 V, Direct Current.
5. Total power of the slotted line is about 156 KW.
6. Equipment color: the main color is white and blue, and the warning color is red. All paints are implemented according to the standard.
7. Site requirements: the special site of the slotted line is 16 meters long and 9 meters wide (double track 5 + 1 PVC series)
8. Operators: 2 (1 for feeding, 1 for operation of equipment and routing inspection)
II. Introduction of Equipment
PVC: SPC/WPC/LV Floor Introduction of Slotted Line
(5+1 processing station with scraper shaft 12+12 shafts)
Model: Longitudinal double-track double-side milling MX135-800-G
Lengthening transverse double-end milling MX600-2500-G
C—1：Longitudinal feeder
Function: Positioning and separating, after separating multiple boards, they are conveyed one after another to the next process.
C—2：Longitudinal double-rail double-side milling MX135-800-G
Function: Fine and rapid contour machining of the longitudinal male and female edges of boards, using 6 stations and 12 shafts.
Features: High-strength and high-precision synchronous dual-track is adopted in the running track.
Basic configuration:
1. The high-strength track is adopted in the running chain track, and the linear precision is 0.01 mm.
2. Customized rolling conveying chain with intercept error of 0.005mm;
3. The upper pressure beam system is equipped with a digital display meter to manually adjust the thickness of the corresponding board.
4. Adjustable fixed guiding rule on the right side (female side);
5. Adjustable elastic side pressure roller on the left side (male side);
6. Passive elastic upper and side pressure rollers at the feeding inlet;
7. The upper and lower alloy material platform system is used to control the height difference, the lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable air pressure type. Guarantee the equal height of the plate surface, and the equal precision is 0.02 mm.
8. There are six processing stations (with scrapers) on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.
9. The cutter shaft is adjusted by T-type screw, and is equipped with a dial indicator for accurate adjustment. The precision can reach 0.01 mm.
10. The whole width adjustment action is electric screen-touching (frequency conversion control).
11. The machine is equipped with a acoustic enclosure with sound-absorbing cotton inside.
12. The machine is equipped with high-light explosion-proof lamp, which strengthens the adjustment light atmosphere.
Detailed parameters:
Processing width：135-800mm
Processing thickness：4-15mm
Workbench height：1210mm
Speed of blade spindle：6000-7000rpm
Feeding speed：5-80m/min
Motor power of blade spindle: High Frequency Spindle (transducer control)
First station: (1 left and 1 right) 8kw, combined stocking cutter, ± 90 degrees, up milling
Second station: (1 left and 1 right) 8kw, backboard rose reamer, ± 90 degrees, up milling
Third station: (1 left and 1 right) 8kw, truing cutter, ± 90 degrees, up milling
Fourth station: (1 left and 1 right) Scraper, ± 90 degrees, positioning milling
Fifth station: (1 left and 1 right) 5.5 kw, locking cutter, ± 90 degrees, up milling
Sixth station: (1 left and 1 right) 10kw, template, ± 90 degrees, up milling
(Note: This processing station is exclusively for the patent lock catch of Unilin and Wallinger)
Feeding electrical machinery: 7.5kw (frequency conversion control)
Blade tool specification: Diameter is 250 (equipped with hydraulic shrink disk), Aperture diameter is 40
Diameter and quantity of suction outlet: 115mm*12*2 (inside and outside)
Overall dimension（mm）:Length x width x height：6000x2700x2150
Weight: about 1,000 kg
C—3：Intermediate conveyor
Function: After processing of longitudinal double-sided milling, the board is conveyed to the next process.
C—4：Transverse double-end milling MX600-2500-G
Function: Accurate and rapid contour machining of the transverse male and female edges of the board, using 6 processing stations and 12 shafts with scrapers.
1. High-precision and high-strength positioning chain, the linear precision is 0.01 mm; length adjustment can be operated by screen touch, high-precision double screw positioning, frequency conversion control;
2. Bearing rolling conveying chain, the intercept error is 0.005mm;
3. The passive upper pressure beam system is equipped with digital display meter to manually adjust the corresponding floor thickness.
4. Passive multiple-roller loader is equipped between the two tracks, which greatly reduces the defective percentage caused by bending work of boards.
5. There is a stock bin for entering of boards and photoelectric control in the front. The maximum continuation height of the stock bin is 200 mm. When the board goes out of the stock bin, the female side on the right is an adjustable fixed guiding rule, and the male side on the left is an adjustable elastic baffle to ensure the left and right positions of the board. A special secondary feeding system is configured to precisely synchronize the positioning of feeding.
6. The upper and lower alloy material platform system at the tool nose is used to control the height difference. The lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable vapour-pressure type, to ensure the equal height of the board surface, and the equal precision is 0.02 mm.
7. There are six processing stations on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.
8. The cutter shaft is adjusted by T-type screw, and is equipped with a dial indicator for fine adjustment, with an precision of 0.01 mm.
9. The machine is equipped with a acoustic enclosure with sound-absorbing cotton.
10. The machine is equipped with high-light explosion-proof lamp, which strengthens the adjustment light atmosphere.
Detailed parameters:
1. Processing length: 600-3100mm
2. Processing thickness: 4-15mm
3. Workbench height: 1020mm
4. Speed of cutter shaft: 6000-7000rpm
5. Feeding speed: 5-80m/min
6. Motor power of cutter shaft: High Frequency Spindle (Frequency Conversion Control)
First station: (1 left and 1 right ) 5.5 kw, combined stocking cutter, ±90 degrees, up milling
Second station: (1 left and 1 right) 5.5 kw, backboard rose reamer, ±90 degrees, up milling
Third station: (1 left and 1 right) 5.5 kw, truing cutter, ±90 degrees, up milling
Fourth station: (1 left and 1 right) Scraper, ±90 degrees, positioning milling
Fifth station: (1 left and 1 right) 5.5 kw, lock catch cutter, ±90 degrees, up milling
Sixth station: (1 left and 1 right) 5.5 kw, template, ±90 degrees, up milling
(Note: This distribution of processing stations is exclusively for the patent lock catch of Unilin and Wallinger)
7. Feeding electrical machinery: 4kw (frequency conversion control)
8. Specification of blade tools: Diameter is 250 or bigger (using hydraulic shrink disk), aperture is 40
9. Diameter and quantity of suction port: 115mm*10*2 (inside and outside)
10. Overall size (mm), length x width x height: 5500x4200x1900
11. Weight: about 10,000 kg
Note: Specially for SPC (double-end milling secondary feeding system device, the maximum processing width is 400 mm)
C—5：Windmill turnover machine
Function: The belt conveyor board is turned to the right side by photoelectric induction and windmill rotation, and enters the next process.
Length: 2000mm
Width: 640
Speed (adjustable): 5-80 m/min, frequency conversion windmill rotation.
Main key brands:
Frequency Converter: FRECON
PLC: DELTA
Electrical apparatus element: SIEMENS
Gear motor: GUOMAO
Heavy-load Connector: SIBAS
Human Machine Interaction: Kunluntongtai
The interface is touch screen (with 26 languages such as Chinese or English)
5992274
028-87231028
